Display Packaging Explained: Foam Inserts, Crates & Shrink Wrap

retail display kit packaging

How to Protect Your Custom Displays — While Meeting EU Sustainability Requirements

By Yan Luo | Samtop Display

The right packaging protects your display, reduces shipping damage, and ensures compliance with EU sustainability laws. Foam, crates, or cartons must meet directives like 94/62/EC and SUP 2019/904 — while still being cost-effective and brand-friendly.

A perfect display can still fail — if poor packaging leads to breakage, customs delays, or non-compliance.

EPS foam? Rejected. Oversized crates? Overpriced. Non-labeled wraps? Flagged at customs. And worst of all: store damage due to poor fit.

Choose display packaging formats that balance protection, eco compliance, and global freight readiness — including foam, pulp, crates, and eco wrap options.

📦 1. Custom Foam Inserts

Foam TypeBest ForProsEco Note
EPE/PEAcrylic panels, fragile partsShock-resistant, cut-to-fit♻️ LDPE (Type 4), recyclable in EU
PUReuse across campaignsDurable, form-hugging❌ Less recyclable

📌 Sustainable Tip: Ask for recycled-content PE + water-based adhesives.

📦 2. Corrugated Kraft Cartons + Dividers

FormatBest UseStrength LevelsEco Profile
Custom carton + dividerMulti-part displays, light propsSingle / Double / Triple wall♻️ Fully recyclable if unlaminated

📌 Tip: Use FSC-certified board + water-based inks for full recyclability.

📦 3. ISPM15-Certified Plywood Crates

When to UseWhy It Works
Large display buildsProtects from drops, stacking, climate
International rolloutRequired by EU/UK/US customs regulations

📌 Tip: Use raw wood or water-based varnish, and mark as reusable.

📦 4. Shrink Wrap (PE, Avoid PVC)

UsageNotes
Bundle light unitsUse LDPE (Type 4) shrink film
Moisture barrierAvoid PVC — not EU recyclable

📌 Tip: Opt for compostable stretch wrap or plant-based film when possible.

📦 5. Molded Pulp Inserts

ApplicationWhy It Wins
Tester trays, inner kitsCompostable, lightweight, FSC certified pulp
Foam replacementFully compliant with EU 94/62/EC directive

📌 Tip: Add non-plastic moisture barrier for better protection.

🧾 EU Packaging Compliance Overview

RegulationRequirement TypeApplies to
94/62/ECRecyclability, weight optimizationAll packaging entering EU market
SUP 2019/904Single-use plastic phase-outEPS, PVC, polybags
ISPM15Wood treatment for cross-border cratesAll non-manufactured wood
REACH/RoHSChemical safety in coatings/inks/adhesivesPaper, foam, label ink

📌 Always request: MSDS, FSC/ISPM certs, and plastic declaration documents with every shipment.

🔍 Real Brand Case: EU Holiday Display Protection

🟨 Client: Cosmetics brand launching tester towers in France, Germany, Italy
🟨 Needs: Eco-compliant packaging + lightweight + retail-safe

🟩 Samtop Solution:

  • Replaced PU foam with recycled EPE + molded pulp
  • Kraft triple-wall box with FSC stamp
  • Setup sheet printed inside lid + QR code video
  • Provided packaging declaration with display code

Result:
48 shipments → 0 damage reports
Customs clearance → 100% EPR verified
Client reused 32 crates for next launch

❓ FAQ

Q: Will EU customs reject displays with EPS or unmarked plastic?

A: EPS and non-identified plastic are flagged under SUP 2019/904. Use LDPE or labeled, recyclable foam only.

Q: Can packaging be branded?

A: Yes. We offer FSC-certified kraft boxes with printed logos, tape, and QR setup links.

Q: Is recycled cardboard strong enough?

A: Yes — double-wall FSC board supports most POS display builds, up to 25kg per unit.

🎯 Conclusion: Packaging Is Your Display’s First Impression

✔️ Protect the structure, preserve the brand
✔️ Avoid foam and plastic flags at customs
✔️ Print your sustainability story on the box
✔️ Choose materials that support reuse, recyclability, and regional standards

🧠 Your display travels far — make sure it arrives ready to shine.

📩 Need help designing compliant, cost-efficient packaging?

👉 Email: [email protected]
🌍 Visit: www.samtop.com

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