Vacuum Forming for Visual Merchandising
Large-Scale, Durable, High-Gloss Impact displays. Create statement-making windows, brand icons and sculptural fixtures with thick-gauge thermoformed plastics (1.5–13 mm).
Samtop engineers ABS / HIPS / PMMA / PC structures with CNC molds, vacuum forming + pressure assist, and premium finishes — ready for lighting integration and global rollouts.
Our Thermoforming Solutions
One-stop coverage: 3D Design → Molds → Forming → Surface Finishing → Lighting → Installation
Window & In-Store Sculptures
Large-scale artistic props for windows and interiors: hearts, brand graphics, product silhouettes, curved reliefs.
Backdrops & Relief Panels
Window and counter vacuum-formed backdrops: large 3D reliefs, textured walls, light-transmitting surfaces.
Luminous Structures
Light-transmitting structures with translucent materials and side/back-lighting cavities.
Common Applications
Thick vacuum forming solutions across retail, hospitality, and experiential marketing
Cosmetics Display Backdrops
Premium vacuum-formed backdrops for luxury beauty brand displays
Window Display Backdrops
Large-scale thermoformed window installations for retail environments
Holiday Decorative Props
Seasonal vacuum-formed installations and festive display elements
Valentine's Heart Sculptures
Custom thermoformed romantic displays with premium finish treatments
Promotional Display Props
Eye-catching vacuum metallized displays for marketing campaigns
Pop-up Store Installations
Modular thermoformed experiential displays for luxury brand activations
Materials & Craftsmanship
Premium thermoplastics and advanced finishing systems for luxury visual merchandising
Resins & Typical Use
ABS
Impact-resistant, paintable; great for structural shells and durable installations.
HIPS
Economical, good paintability for large décor and cost-effective solutions.
PMMA (Acrylic)
High gloss, optical clarity; ideal for lit features and premium finishes.
PC (Polycarbonate)
High impact & heat resistance; tougher installs and demanding environments.
Finish Systems
Spray Paints
Matte / gloss / pearl / brushed-metal looks for versatile aesthetic options.
Vacuum Metallization
Gold/silver/colored chrome + UV topcoat for premium metallic finishes.
Films & Transfers
Wrap films, water transfer prints, silkscreen / UV printing for complex graphics.
Thick Vacuum Forming Process
From concept to installation: our comprehensive manufacturing workflow
3D Design & Engineering
Convert VM concept to STP/IGES; plan draft angles, undercuts, split lines, reinforcement, lighting cavities.
Mold Making
Aluminum molds for production; CNC wooden/MDF molds for sampling. Polish & high-temp release coating.
Heating & Forming
ABS 155–165°C, PMMA 170–180°C. Vacuum forming + pressure forming for crisp detail and precision.
Finishing & Assembly
CNC trimming, surface finishing, LED integration, bonding, mechanical fastening, and final QC.
Material Selection Guide
| Vacuum Forming Dimension | Thick Vacuum Forming | Thin Vacuum Forming |
|---|---|---|
| Sheet thickness | 2–13 mm | 0.2–1.5 mm |
| Rigidity | High (self-supporting) | Low (needs support) |
| Part size | Very large (2 m+) | Small to medium inserts |
| Service life | Long-term / reusable | Short-term / disposable |
| Cost | Higher per part | Lower per part |
| Use cases | Structures, large décor, 3D logos | Trays, blisters, light packaging |
Frequently Asked Questions
Thick Vacuum Forming in Visual Merchandising
Request Your Custom Thick Vacuum Formed Display Consultation
CNC Mold Precision
Large-format forming (2 m+) with exceptional detail accuracy for premium display applications
Premium Finishes
Vacuum metallization, pearl effects, and brushed metal expertise for luxury brand requirements
Global Installation
Lighting-ready structures, modular splits, and worldwide installation support for seamless deployment