Display Packaging Explained: Foam Inserts, Crates & Shrink Wrap

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How to Protect Your Custom Displays — While Meeting EU […]

How to Protect Your Custom Displays — While Meeting EU Sustainability Requirements

By Yan Luo | Samtop Display

Display packaging for EU compliance protects your custom displays, reduces shipping damage, and ensures alignment with directives like 94/62/EC and SUP 2019/904. From foam inserts to plywood crates and eco wraps, the right choice keeps your products safe while meeting sustainability requirements.

A perfect display can still fail — if poor packaging leads to breakage, customs delays, or non-compliance.

EPS foam? Rejected. Oversized crates? Overpriced. Non-labeled wraps? Flagged at customs. And worst of all: store damage due to poor fit.

Choose display packaging formats that balance protection, eco compliance, and global freight readiness — including foam, pulp, crates, and eco wrap options.

📦 1. Custom Foam Inserts – Display Packaging for EU Compliance

Foam TypeBest ForProsEco Note
EPE/PEAcrylic panels, fragile partsShock-resistant, cut-to-fit♻️ LDPE (Type 4), recyclable in EU
PUReuse across campaignsDurable, form-hugging❌ Less recyclable

📌 Sustainable Tip: Ask for recycled-content PE + water-based adhesives.

📦 2. Corrugated Kraft Cartons for EU-Compliant Display Packaging

FormatBest UseStrength LevelsEco Profile
Custom carton + dividerMulti-part displays, light propsSingle / Double / Triple wall♻️ Fully recyclable if unlaminated

📌 Tip: Use FSC-certified board + water-based inks for full recyclability.

📦 3. ISPM15 Crates – Display Packaging for EU Compliance

When to UseWhy It Works
Large display buildsProtects from drops, stacking, climate
International rolloutRequired by EU/UK/US customs regulations

📌 Tip: Use raw wood or water-based varnish, and mark as reusable.

📦 4. Shrink Wrap (PE, Avoid PVC)

UsageNotes
Bundle light unitsUse LDPE (Type 4) shrink film
Moisture barrierAvoid PVC — not EU recyclable

📌 Tip: Opt for compostable stretch wrap or plant-based film when possible.

📦 5. Molded Pulp Inserts

ApplicationWhy It Wins
Tester trays, inner kitsCompostable, lightweight, FSC certified pulp
Foam replacementFully compliant with EU 94/62/EC directive

📌 Tip: Add non-plastic moisture barrier for better protection.

🧾 Eco-Friendly Wraps for EU-Compliant Display Packaging

RegulationRequirement TypeApplies to
94/62/ECRecyclability, weight optimizationAll packaging entering EU market
SUP 2019/904Single-use plastic phase-outEPS, PVC, polybags
ISPM15Wood treatment for cross-border cratesAll non-manufactured wood
REACH/RoHSChemical safety in coatings/inks/adhesivesPaper, foam, label ink

📌 Always request: MSDS, FSC/ISPM certs, and plastic declaration documents with every shipment.

Visual Merchandising Solutions

Transform your retail space with custom POP displays, window decorations, and luxury merchandising solutions. Get expert consultation and premium manufacturing services.

✓ 20+ Years Experience • ✓ Global Shipping • ✓ Custom Manufacturing
Visual Merchandising Solutions

🔍 Real Brand Case: EU Holiday Display Protection

🟨 Client: Cosmetics brand launching tester towers in France, Germany, Italy
🟨 Needs: Eco-compliant packaging + lightweight + retail-safe

🟩 Samtop Solution:

  • Replaced PU foam with recycled EPE + molded pulp
  • Kraft triple-wall box with FSC stamp
  • Setup sheet printed inside lid + QR code video
  • Provided packaging declaration with display code

Result:
48 shipments → 0 damage reports
Customs clearance → 100% EPR verified
Client reused 32 crates for next launch

❓ FAQ

Q: Will EU customs reject displays with EPS or unmarked plastic?

A: EPS and non-identified plastic are flagged under SUP 2019/904. Use LDPE or labeled, recyclable foam only.

Q: Can packaging be branded?

A: Yes. We offer FSC-certified kraft boxes with printed logos, tape, and QR setup links.

Q: Is recycled cardboard strong enough?

A: Yes — double-wall FSC board supports most POS display builds, up to 25kg per unit.

🎯 Conclusion: Packaging Is Your Display’s First Impression

✔️ Protect the structure, preserve the brand
✔️ Avoid foam and plastic flags at customs
✔️ Print your sustainability story on the box
✔️ Choose materials that support reuse, recyclability, and regional standards

🧠 Your display travels far — make sure it arrives ready to shine.

📩 Need help designing compliant, cost-efficient packaging?

👉 Email: yan@samtop.com
🌍 Visit: www.samtop.com

Bob

About Bob

Hi, I’m Bob, the funder of SamTop.com, Our company makes visual merchandising props, retail display stands and window display decoration for many years now, and the purpose of this article is to share with you the knowledge related to retail displays from a Chinese supplier’s perspective.

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