7 Smart Tactics to Save on Global POP Logistics Without Cutting Quality
To reduce freight costs for overseas POP displays, switch to flat-pack formats, optimize package size, use lighter materials, and consolidate shipments by region or tier. Planning ahead unlocks sea freight savings.Freight cost for retail display shipments can account for up to 60% of total budget — unless planned strategically.

🎯 Freight Cost Can Make or Break Your Display Project
The display looks great. The production is done. But the freight?
❝ $3,200 for air freight? That’s almost the same as production! ❞
Freight — especially overseas — can be the hidden killer in your display budget. Poor packaging, rushed timelines, or oversized structures can double your logistics cost.
At Samtop, we’ve helped brands reduce global shipping costs by 20–60%, all while keeping their displays beautiful, modular, and on-time.
Let’s dive into the 7 most effective strategies to reduce international freight costs.
💡 1.Switch to Flat-Pack Structures
| Format | Cost Impact |
|---|---|
| Fully Assembled | Bulky, high dimensional charges |
| Flat-Pack | Stackable, compact, modular shipping |
🎯 Samtop flat-packs 90%+ of displays — with tool-free assembly and foam-secured internals.
📦 2. Minimize Volumetric Size
Carriers charge by the larger of actual weight or volumetric size.
Samtop design tactics:
- Foldable / collapsible frames
- Nesting elements (snowballs in snowballs 🎄)
- Carton height under 50cm (avoids air surcharge)
💡 Even a 5cm trim can save 10–15% on freight.
🪵 3. Use Lighter but Durable Materials
| Replace This | With This |
|---|---|
| MDF / solid wood | Laminated foamboard core |
| Solid resin | Acrylic or vacuum-formed shell |
| Stainless steel | Brushed ABS or spray finish |
| Marble base | Marble-look sticker wrap |
✅ Smart material swaps = lighter display = cheaper air & express shipping.
4. Plan 3–4 Months Ahead to Use Sea Freight
| Method | Transit Time | Cost Level |
|---|---|---|
| Sea Freight | 25–40 days | ✅ Lowest |
| Rail (EU only) | 15–20 days | Medium |
| Air Freight | 5–10 days | ❌ High |
| DHL/UPS Courier | 3–7 days | For samples only |
🎯 At Samtop, we reduce freight cost retail display through flat-pack design, lighter materials, and early planning.
5. Group Shipments by Tier or Region
Avoid shipping each store separately. Instead:
- Sort by store type: Flagship / A / B / Promo
- Bundle by region: Asia / EU / North America
- Combine SKUs with labeled cartons
📦 Samtop supports per-store packaging & labeling.
🧰 6. Pre-Pack Accessories Inside Displays
Rather than extra cartons for:
- Screws
- Weights
- LED adapters
- Small signage
✅ Samtop inserts all accessories inside foam cavities in the main display body.